G-10 & PHENOLIC CNC MACHINING

JMJ PROFILE, INC. Specializes in G-10 and Phenolic Machining All operations are performed on multi-head CNC machines allowing high speed production and consistency. Our process is an alternative to die stamping.

Our fully automated machine shop provides you with the highest quality plastic/phenolic parts, maintaining tight tolerances. Combining on time delivery along with our quality control program, ensures getting your project to market quickly and cost effectively.

CAD/CAM DESIGN - PROTOTYPE TO PRODUCTION

TOLERANCES -

Drilling:

• High speed 120K Multi-Spindle CNC Drilling machines
• .008 to .281 Diameter
• Larger than .281 Diameter will be routed
• Tolerances are +/- .002 or better
• Multi-Head Control Depth Drilling Tolerance +/- .002
• Maximum Panel Size 24” X 48”
• Thickness .002 to .750

Routing:

• Tolerance .015 to .125 Diameter Cutters
• Minimum Radius .0075
• High Speed 14 to 60 K RPM
• Multi-Spindle Z Axis Control
• Control Depth Milling +/- .002 or Better
• Panel Thickness .002 to .750
  

JMJ strives to be competitive, to meet deliveries on time and assure the quality of our services.

 

QUALITY CONTROL:

• State-of-the-art Optical Measuring System
• In-Process Controls
• Certificates of Compliance on Materials
  
  

 

OPERATION CAPABILITY:

• CNC Machining, Counterbore, Control Depth Mill
• Drilling, Slotting, Control Depth Drill
• Routing, Scoring, Micro Drilling
• Chamfer, Countersink
• And Many Others…
  
  

 

APPLICATIONS:

• Templates, Terminal Boards, Instrument Covers
• Insulators, Signs & Displays, Machine Parts
• Gaskets, Face Plates, Back Planes
• PGA Sockets, Shields, Spacers
• Fixtures, Bushings, Washers
• PC Boards

INDUSTRIES SERVED:

• Avionics, Automotive, Aerospace, Electronics, Medical, PC… just to name a few.
  
  
  

MATERIALS: Click Here for Material Specs

• Glass Laminates: G-10, G-11, G-9, G-7, G-5, GPO-1, GPO-2, GPO-3
• Phenolic Laminates: X, XX, XXX, CE, LE
• Vulcanized Fiber: Nomex, Kapton, Mylar, Polyimide, Nylon, Delrin, Teflon, Fishpaper, and many more.
  

 

CAD FILES ACCEPTED:

• EXCELLON Drill/ Rout, AUTO CAD
• DXF, VALOR, GENESIS
• DWG, ESI, LASER
• GERBER, PDF