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G-10 & PHENOLIC CNC MACHINING
JMJ PROFILE, INC. Specializes in G-10 and Phenolic Machining All operations are performed on multi-head CNC machines allowing high speed production and consistency. Our process is an alternative to die stamping.
Our fully automated machine shop provides you with the highest quality plastic/phenolic parts, maintaining tight tolerances. Combining on time delivery along with our quality control program, ensures getting your project to market quickly and cost effectively.
CAD/CAM DESIGN - PROTOTYPE TO PRODUCTION
TOLERANCES -
Drilling:
- High speed 120K Multi-Spindle CNC Drilling machines
- .008 to .281 Diameter
- Larger than .281 Diameter will be routed
- Tolerances are +/- .002 or better
- Multi-Head Control Depth Drilling Tolerance +/- .002
- Maximum Panel Size 24” X 48”
- Thickness .002 to .750
Routing:
- Tolerance .015 to .125 Diameter Cutters
- Minimum Radius .0075
- High Speed 14 to 60 K RPM
- Multi-Spindle Z Axis Control
- Control Depth Milling +/- .002 or Better
- Panel Thickness .002 to .750
JMJ strives to be competitive, to meet deliveries on time and assure the quality of our services.
QUALITY CONTROL:
- State-of-the-art Optical Measuring System
- In-Process Controls
- Certificates of Compliance on Materials
OPERATION CAPABILITY:
- CNC Machining, Counterbore, Control Depth Mill
- Drilling, Slotting, Control Depth Drill
- Routing, Scoring, Micro Drilling
- Chamfer, Countersink
- And Many Others…
APPLICATIONS:
- Templates, Terminal Boards, Instrument Covers
- Insulators, Signs & Displays, Machine Parts
- Gaskets, Face Plates, Back Planes
- PGA Sockets, Shields, Spacers
- Fixtures, Bushings, Washers
- PC Boards
INDUSTRIES SERVED:
- Avionics, Automotive, Aerospace, Electronics, Medical, PC… just to name a few.
MATERIALS: Click Here for Material Specs
- Glass Laminates: G-10, G-11, G-9, G-7, G-5, GPO-1, GPO-2, GPO-3
- Phenolic Laminates: X, XX, XXX, CE, LE
- Vulcanized Fiber: Nomex, Kapton, Mylar, Polyimide, Nylon, Delrin, Teflon, Fishpaper, and many more.
CAD FILES ACCEPTED:
- EXCELLON Drill/ Rout, AUTO CAD
- DXF, VALOR, GENESIS
- DWG, ESI, LASER
- GERBER, PDF
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