G10 FR4 Machining
Some suppliers stamp out parts from G10 FR4 (Mil-I-24768/27) and other materials. Others use lasers or water-jets. We use only high-speed, multi-head CNC machines running “dry,” meaning that no CNC fluids are used to cool the machinery. We believe this process maintains the full insulating value of the material, while providing cleaner edges, finishes and tighter compliance with specifications.
Our facility can machine G10/FR4 into a wide range of shapes and sizes with tight turnarounds. Our quality control systems and procedures are certified to meet ISO 9001: 2008 standards. These mandate certificates of compliance for all raw materials. So what you specify is what you get. They also help ensure that your parts will consistently meet the highest quality standards across any run-size.
Contact Us to Learn More or ask for a tour of our West Berlin, New Jersey facility.
We have the capability to machine G10 and FR4 materials with quick turns and outstanding quality. Our CNC machining of G10/FR4 parts is produced in a state of the art facility with modern tooling and measurement equipment. Machining G10/FR4 materials takes very precise and accurate measuring and quality inspection. There are many processes required for G10/FR4 machining that take experience, meticulous quality control and examination. The very first and most important part of producing G10/FR4 into fabricated parts is to start with a high quality G10/FR4 material. We always start with the highest quality G10/FR4 material when producing fabricated parts.
Many of the most common uses for G10/FR4 material are in the electrical industry. A lot of the technical specifications and insulation parameters for high voltage dielectric materials require G10/FR4 parts to be a precise fit and of high quality. We always machine G10 dry while most industries use CNC fluids to keep the tooling cool during machining. We believe this destroys the electrical insulation values of the material on the surface and sometimes, in extremely high voltage applications, causes surface arcing on the CNC fabricated FR4 part. By machining the G10/FR4 dry, this concern becomes a non-issue thus providing a higher quality G10/FR4 part than most the CNC industry can provide.
More articles about G10 FR4, and its special properties, and uses:
Extreme Weather and Phenolics Machining: The Impact And Implications
While it is absolutely true that phenolic materials like G10-FR4 are incredibly durable when compared to other materials, offer superior water and impact resistance and even have an average failure rate that is as low as 0.0004% in some cases, that doesn't mean...
The Health Benefits of Phenolics Machining
It's no mystery, after all the articles we've posted on the subject, the many different benefits that only phenolics machining brings with it. Phenolic materials have empowered not only the NASA space program and the advancement of solar power in this country, but...
The Difficulties and Hazards of Phenolics Machining
With great materials comes great responsibility. Not only do phenolic materials like G10-FR4 (MIL-1-24768/27) have a less than 0.0004% failure rate, but you're also getting materials that come with longer lifespans, better corrosion resistance, incredible electrical...
Materials for Plastics Machining – A to Z
In the past we've written extensively about G10/FR4 (MIL-I-24768/27) and have covered many of the unique and beneficial properties of such materials as phenolics like: CE Canvas (Mil-I-24768/14) and Paper Phenolic, XX (Mil-I-24768/11) and even Linen LE...
The Top 10 Reasons Why You NEED to Be Using Phenolics on ALL Of Your Mission Critical Projects
We've written at length in the past about how phenolic machining brings with it a wide range of different benefits that can't be ignored. But at the same time, no two projects are created equally. Sometimes you're in the middle of a relatively straightforward...
The JMJ Difference: Your Source for Phenolic Machining in New Jersey
The JMJ Difference: Your Source for Superior Quality Phenolic Machining in New Jersey and Beyond Phenolic plastics are a specific type of material created by impregnating layers of a substrate with resin. The final product is then formed via a unique combination of...
The Essential Uses Of Mil-I-24768/1: What You Need to Know
We've written in the past about how a specific type of material isn't granted Military Specification (or Mil-Spec) simply by virtue of the fact that it exists. It must meet certain essential technical requirements, either for military-unique for substantially modified...
C/CE Canvas and More – The Many Unique (and Essential) Uses Of Phenolics
Phenolic materials are much more versatile - and varied - than most people realize. When the term "Phenolics" is used in conversation (by those in the engineering and production world), people are not talking about any one particular thing. Instead, they're talking...
The Impact of Phenolic Paper on Everyday Life
At their core, phenolics (also sometimes referred to as paper phenolic) is a very specific type of material that is typically used to make printed circuit board substrates, among other things. They're characterized by their very tough construction of wood fibre and...
Why Mil Spec Matters In Terms of Phenolic Plastics
If you had to make a list of situations where the quality of something counts above all else, something designated for use with the United States military would undoubtedly be right at the top. Every single piece of equipment, building material and other asset needs...
Contact Us Now
Ready to speak more with us about your project? Our experts are ready to help. Contact us today to start the conversation.